Industrial Grid Automation Programme
Turnkey MV switchgear replacement and high-speed PLC automation designed for a critical manufacturing facility working under tight shutdown limits.
Identifying critical risks and system bottlenecks.
A massive manufacturing facility suffered from erratic power transfer between grid and on-site gas turbines, causing frequent plant-wide shutdown cycles. Retrofitting needed to happen within a strict 30-hour facility shutdown window.
Delivering precision engineering and tested technology.
SBL pre-engineered and factory-tested a complete replacement of 12 MV switchgear panels and integrated a high-speed PLC-based load shedding and auto-transfer scheme. The site installation was executed in shifts under continuous supervision.
Successful commissioning and guaranteed performance.
Successfully commissioned the complete automation suite within 28 hours, 2 hours ahead of the facility window. Plant uptime increased by 14% within the first quarter.
Project execution boundaries.
- Pre-commissioning factory acceptance testing (FAT)
- Fast-track decommissioning of old switchboards
- Structural civil preparation inside MV room
- PLC logic configuration for high-speed load shedding
- Automatic transfer switch (ATS) testing
Certified technology.
- Nissin Electric MV Metal-Clad Switchgear
- Schneider PLC Automation Controllers
- SBL Custom ATS Panels
Visual verification of SBL execution.
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